Sonoco Thermosafe
Sonoco ThermoSafe, a division of Sonoco Products Company, is a global leader in the development, manufacturing, and delivery of temperature-controlled packaging solutions. With a robust legacy spanning over a century, Sonoco ThermoSafe specializes in providing innovative, reliable, and sustainable packaging solutions to ensure the safe transport of temperature-sensitive products across various industries, including pharmaceuticals, biologics, food, and electronics.
Thermosafe Solutions
Meet ThermoSafe—a global leader in the full range of temperature-controlled packaging for life sciences, healthcare and other industries. We wrap our innovative cold chain solutions in intelligent service, assuring safe, efficient transport of pharmaceuticals, biologics, vaccines and other temperature-sensitive products. From cold shipping boxes to design and thermal testing, we make your job easier.
LIFE SCIENCES & HEALTHCARE
Explore our extensive range of insulated shippers designed for the safe storage and transportation of pharmaceuticals, lab specimens and more.
EPS FOAM COOLERS
Assembled in corrugated cartons, this is the ideal solution for the safe storage and delivery of many refrigerated or frozen materials. They are lightweight yet tough, making them a popular choice when shipping temperature sensitive products.
- Designed to maximise temperature control and withstand the rigors of transport.
- Several thickness of EPS offer a range of thermal performance.
- 200lb test outer corrugate provides additional physical protection.
- Products available in case pack quantities as well as pallets.
EPS FOAM COOLERS WITH OUTER CORRUGATE
The ideal solution for the safe storage and delivery of many refrigerated or frozen materials. They are lightweight yet tough, making them a popular choice when shipping temperature sensitive products.
- Designed to maximise temperature control and withstand the rigors of transport.
- Several thickness of EPS offer a range of thermal performance.
- Ability to extend the height of the shipper to accomondate taller payloads.
- Products available in case pack quantities as well as pallets.
FIBERBOARD CHESTS
Lightweight and economic fiberboard chests maintain low temperatures for a wide variety of storage and transport applications.
- Non-electrical storage chests.
- Exterior manufactured from strong 275lb burst test laminated fiberboard.
- EPS foam interior.
- Tight-fitting plug lid.
- Optional carrying handle (Part Number 385) available for Part Number 314. Converts insulated chests into mobile carriers while securing lid during transport
PUR INSULATED SHIPPERS
ThermoSafe PUR shippers use polyurethane and a proprietary lamination process to deliver greater insulating power as well as protection from the bumps and bruises of the road.
- PUR offers greater insulating capability when compared to same size EPS container.
- Multiple PUR thicknesses available to suit your product and performance needs.
- Rigid, one-piece, three-layer laminate construction provides excellent durability.
- Proprietary process laminates insulation core to inner and outer corrugate walls for superior strength and temperature control for mild to extreme temperatures.
- Thick walls and 200lb burst test outer corrugate offer protective shock absorption and cushioning during shipping and handling.
- Withstands crush compression in excess of 5,000lb.
- Many models include a flexible polyurethane foam plug which seals the top, cushions and insulates contents, and vents dry ice for frozen applications.
- Complies with international clean air regulations and is CFC and HCFC-free.
- Huge range of sizes from a 2.6 litre to 206 litres.
PUR PALLET SHIPPERS
PUR Pallet Shippers are pallet sized insulated packaging systems with unsurpassed durability for shipping and protecting bulk product loads of temperature sensitive products.
- Rugged corrugated outer casing.
- Several thickness of EPS offer a range of thermal performance.
- Reusable 6-piece design assembles in minutes and folds flat when empty for storage or return.
- Optional components include triple-wall pads, spacers, flexible polyurethane foam plug (for less than full loads), and custom pallets.
VACUUM INSULATION PANEL (VIP) SHIPPER
These high-performance insulated shippers are the best choice for shipments of high value, temperature-sensitive products into global markets.
- Superior thermal performance reduces refrigerant requirements and supports extended shipping to global market.
- Smaller, lighter packaging reduces freight costs.
- Our patented DCS shipping system provides four layers of protection against heat damage and withstands rough handling during extended shipments. Two stock models available 499 and 615.
FOOD & PERISHABLES
Ship refrigerated or frozen foods safely and economically along the entire supply chain, safe-guarding and preserving food quality.
EPS FOAM COOLERS
Assembled in corrugated cartons, this is the ideal solution for the safe storage and delivery of many refrigerated or frozen materials. They are lightweight yet tough, making them a popular choice when shipping temperature sensitive products.
- Designed to maximise temperature control and withstand the rigors of transport.
- Several thickness of EPS offer a range of thermal performance.
- 200lb test outer corrugate provides additional physical protection.
- Products available in case pack quantities as well as pallets.
EPS FOAM COOLERS WITH OUTER CORRUGATE
The ideal solution for the safe storage and delivery of many refrigerated or frozen materials. They are lightweight yet tough, making them a popular choice when shipping temperature sensitive products.
- Designed to maximise temperature control and withstand the rigors of transport.
- Several thickness of EPS offer a range of thermal performance.
- Ability to extend the height of the shipper to accomondate taller payloads.
- Products available in case pack quantities as well as pallets.
FIBERBOARD CHESTS
Lightweight and economic fiberboard chests maintain low temperatures for a wide variety of storage and transport applications.
- Non-electrical storage chests.
- Exterior manufactured from strong 275lb burst test laminated fiberboard.
- EPS foam interior.
- Tight-fitting plug lid.
- Optional carrying handle (Part Number 385) available for Part Number 314. Converts insulated chests into mobile carriers while securing lid during transport
PARCEL SOLUTIONS
Explore options designed to manage the challenges of seasons, shocks and sustainability.
PALLET SOLUTIONS
Enjoy load-and-go ease with secure solutions for shipping large volumes around the world.
RENTAL SOLUTIONS
Pay only for the containers you use, with full-service ThermoSafe support that frees you to focus on priorities beyond shipping.
It's of utmost importance that critical tissue samples, blood, lab and medical specimens move through the supply chain quickly and safely. ThermoSafe offers a full range of packaging and labeling solutions to protect the cargo-and the people depending on it.
DIAGNOSTIC
ThermoSafe® Diagnostic Shippers are ready-to-use combination/triple packaging kits that have been tested and certified to meet the material and performance requirements for the transport of diagnostic specimens in conformance with U.S. Department of Transportation (DOT), U.S. Postal Service and International Air Transport Association (IATA) Packing Instruction 650.
Kits include:
- 95 kPa certified receptacles (tubes or bags depending on kit).
- Sufficient absorbent material to absorb maximum capacity of of liquid.
- IATA Packing Instruction 650, Biological Substance, Category B label.
HAZARD AND HANDLING LABELS
ShipSafe® DOT/ICAO/IATA Hazard Labels are high quality, easy-to-read identification for hazardous loads. These labels are low-cost, effective solutions for meeting hazardous materials package labeling regulations. Handling labels easily identify necessary shipping and handling instructions of goods in transit. Highly visible and eye-catching, handling labels call attention where needed for ideal delivery.
INFECTIOUS
ThermoSafe® Infectious Shippers include components required for transporting infectious substances and meet U.S. Department of Transportation (DOT) and IATA requirements for transporting infectious substances.
- Pre-assembled packaging includes everything for shipping infectious agents in accordance with DOT Regulation 49 CFR Parts 171 to 178 and IATA Packing Instructions 602.
- ThermoSafe® Infectious Shippers include EPS foam container, flexible foam insert, clear plastic press-lock bag, secondary packaging, absorbent material for full capacity of blood, corrugated carton and step-by-step packing instructions.
- Infecon® shippers include pressure vessel with stop-lock lid, compartmentalized bubble pouch, 50 ml absorbent sheet, corrugated outer carton with required markings, shipper's declarations and easy-to-follow instructions.
Note: Compliance with UN/DOT regulations governing shipments of infectious substances in these approved shippers is contingent on the use of all supplied components. The shipper is ultimately responsible for determining the suitability of packaging for use with contents. Consult appropriate regulations.
Refrigerants are important when shipping temperature-sensitive products because they are used to maintain the appropriate storage temperature for the product during transportation. They are used to cool the air inside the packaging, maintaining the required storage temperature and so preventing spoilage or damage to the product. ThermoSafe's refrigerants come in many sizes and formats to suit your application.
WATER BASED FOAM BRICKS
These semi-rigid foam bricks never change shape during freezing, thawing or transit, enabling superior surface contact for more consistent temperature control. Suitable for products that need refrigerated or frozen protection.
- Vacuum-sealed for consistent weight and shape.
- Perfect when you need maximum surface contact to your payload.
- Available in multiple sizes to fit your packing configuration.
Reliable temperature protection for a vast array of products and packages.
- Standard PolarPacks® (PP): An economical alternative to wet ice. Enclosed in durable 4.1 mil polyethylene film, PolarPack® gels provide reliable non-mechanical refrigeration for transporting foods, pharmaceuticals and medical products.
- MoistureGuard® (MG): Multi-layered exterior minimizes surface condensation, protecting products from moisture damage. Outer film layer absorbs condensation to assure your cargo arrives in top condition.
- Rigid Bottle PolarPacks® (HPP): Designed to withstand rugged warehouse packing environments. These blow-molded rigid plastic bottles are our most durable refrigerants engineered for the toughest jobs.
- Flexibl PolarPacks® (FLEX): Promote injury recovery and faster healing with reusable Flexible PolarPacks®. Trusted by physical therapists, hospitals and physicians around the world to treat pain and inflammation. Use for cold or warm compresses.
- MediTrays® (MT): Thermoformed trays containing a non-toxic, water-based gel which is sealed with a strong highly puncture resistant multilayer film. MediTrays® can be used for both refrigerated and frozen applications.
Phase Change Materials (PCM) liquefy or solidify at precise temperatures. When the surrounding temperature falls below the phase temperature, they solidify and release their stored energy. If the temperature rises above the phase temperature, they liquefy and absorb excess energy. These two phenomena protect the product from excessive heat and cold to help maintain product temperature for extended periods of time.
- U-tek® Gel Packs: Superior protection for shipping temperature sensitive materials. Maintains critical temperatures of serums, test samples, live or frozen tissues, organs, and pharmaceuticals for extended periods. Laminated, metallized film exterior provides radiant heat barrier and resists punctures. Phase change materials are ideal for frozen or extremely cold products that may not tolerate dry ice or CO2 emissions. Keep products cold or frozen without the melting mess.
- U-tek® Mats and Singles: Stay frozen longer than regular ice to avoid dilution or product damage. The refrigerant contains neutral pH distilled and deionized water and proprietary materials certified by the U.S. Food and Drug Administration as food-grade chemicals. Choose from two styles: single packets for use as a cubed ice substitute, and single sheet pre-cut mats.
- PCM Bottles: Reusable bottles containing USDA BioPreferred® PCM that phases at +4°C. Bottles can be used over and over again without any loss of performance delivering great value and eliminating the waste associated with single use refrigerants. More durable than Gel Packs or Bricks so ideal where physical robustness is important or where there is potential for the refrigerant to be compressed or punctured.
- PCM Bricks: These semi-rigid PCM bricks containing USDA BioPreferred® PCM, maintain their shape during freezing, thawing or transit, enabling superior surface contact and more controllable performance.
- PCM Pillow Panels: Flexible PCM format which is ideal for small or irregular shaped payloads which need thermal protection.
Our durable insulated containers are ideal for bulk shipping and temporary storage of mixed products. Double-wall construction with specially treated high-impact polyethylene enhances foam adhesion and adds structural strength. Ergonomic design promotes operational efficiency and also maximizes cube space. Choose from front-load and top-load styles in a range of sizes.
DRY ICE & INDUSTRIAL
Durable insulated containers for dry ice and industrial applications feature double-wall polyethylene construction filled with urethane foam insulation. Versatile containers maintain dry ice quality and can hold up to 1450 lb. of pellets or cut dry ice.
- High capacity storage for transport of dry ice pellets and blocks.
- Ideal for dispensing dry ice in a laboratory environment.
- Special formulated insulation for lowest sublimation rates
- Lightweight construction.
- Perfect for short or long-term storage.
Transport mixed loads of fresh and frozen foods in combination with dry goods without mechanical refrigeration. Durable insulated containers for food applications make it easy and efficient.
Types of containers:
- Frozen food shipments.
- Multi-temperature control.
- Frozen and refrigerated shipments.
- Vending, catering and concession.
Contact our Sale Representative to learn more about our durable containers for Food & Perishables.
Maintain critical temperatures for your pharmaceutical or laboratory materials with durable insulated containers. Use these containers to effectively transport API and optimize mixed loads of refrigerated, frozen and controlled room temperature product.
- Double-wall construction with specialty treated high impact polyethylene.
- Specially formulated foam-in-place urethane insulation provides outstanding temperature control and long lasting durability.
- FLX-SEAL® doors on front load models fold up and out of the way, allowing for complete product access.
- Available in top load or front load styles ranging from 1 to 74 cubic feet capacity.
- Pre-qualified solutions available.
- Optional accessories include: dry ice compartments, shelving, drains, casters, airflow floors & retention straps
ShipSafe® Bottle Shippers are lightweight, economical EPS foam shippers for reagents, pharmaceuticals, biological preparations and other non-hazardous goods.
- Laboratory tested and accepted for use by UPS, Parcel Post, and common carriers.
- Two-piece molded construction with interlocking edges and molded-in tape grooves.
- No outer shipping carton required.
- Pressure-sensitive labels adhere directly to foam shipper.
- 9 large models…accommodate one to six bottles from 1 pint to 1 gallon in size.
- 9 small models…accommodate one to twenty vials/bottles with capacities from 5 ml to 8 ounces.
- Reusable and recyclable.
- Flexible foam bottle jackets available separately ShipSafe® flexible foam bottle jackets flexible foam sleeves cushion and protect vials and bottles during shipping and handling. 4 models…accommodate vials and bottles from 1 to 7 inches in diameter. May be used with standard shipping cartons and/or with insulated shippers for thermal protection. Diameter is at widest point; height includes cap.
ThermoSafe's rugged lightweight totes ideal for transport of frozen or refrigerated food and medical products. Washable, weather-resistant nylon shell with thickwalled EPS foam insulation. Nylon straps for hand carrying. Available models have capacities from 0.17 to 1.6 cu.ft.
Temperature-sensitive products are too valuable to ship or store in unproven packaging. ISC Labs conducts rigorous testing to ensure your solution stands up to all the challenges you're likely to face beyond the lab. Sonoco Thermosafe's procedures and reports have been refined by hundreds of audits in the pharmaceutical, biotechnology, and other FDA-regulated industries.
Thermal Testing
Sonoco Thermosafe offer the industry's most extensive testing capabilities through their ISC Labs facilities.
- Walk-in thermal test chambers that can maintain temperatures between -30°C to 60°C, with humidity up to 90%. Each chamber holds up to four standard pallets.
- Comprehensive industry-guided test reports that conform to FDA, USDA and HACCP guidelines.
- Testing procedures and reports conform to cGMP and EU standards.
- ISTA certified lab following a cGMP based methodology, conforming to PDA technical report 39 and ASTM standards.
- Data acquisition equipment calibrated to NIST traceable standards to ensure data integrity.
- Continuous improvement practices include monitoring evolving standards and drawing on regular customer audits.
Distribution Testing
- Ensure your packaging solution maintains temperature and protects your product while in transit.
- ISTA Procedures: 1 series, 2 series, 3A, 3E, 3F. ASTM, UN/IATA, and other procedures are available upon request.
- ASTM Procedures: D4169 and most common.